I know it sounds like a dumb question, but were you sure it wasn't leaking because it was full. not so much full of diff oil, but it may have gotten lots of water in there. The breather hose may have clogged, and had no where to go but blow a seal when the water boiled.
I know it's kinda hind site now, you may have been able to place a heavy seal of RTV around your diff to keep enough fluid in there till you got home.
Sorry to here all this happened. I know what it's like to run into issues like this when trying to help someone else out! It sucks, but what can you do!!!
Ric
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