John:
Are you using the type of coolant that came with the vehicle? My 2005 (and I suspect yours) came with a special radiator coolant that you are not supposed to add water to. Maybe this has something to do with it.
Good Luck,
George SSSS
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Black 2005 Adventure Series; factory touch screen GPS w/XM radio; factory express open/close sunroof; reclining second row seats; Warn 9.5ti Multi-Mount Winch; Gobi Stealth roof rack with PIAA lights; HotShot windshield washer fluid system
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