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Old 04-23-2008, 03:41 AM
REDLYNER REDLYNER is offline
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Join Date: Mar 2008
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Default Custom Transfer Case Skid Plate Build...

So after just one trail run, what almost appears to be tin foil transfer case skid plate was completely mangled. After my winch bumper build went so well, I decided to build a custom transfer case skid plate. I wanted it to be much stronger than stock and I wanted it to go from one cross member to the other (the stock one does not do this).

So after a lot of work... and test fitting- I have a brand new skid! It is made with 3/16" steel plate which is twice as thick as the stock plate. Plus, it goes cross member to cross member so I can use it as a slider. I used self tapping bolts on the bottom cross member and they are as tight as the three stock bolts I used on the top cross member. Plus, I beveled the leading edge, so I can slide over the rocks a little easier.


I bought tons of steel this time and made six of these. So I have five extra- completely built, including the self tapping bolts. PM if you are interested in one. I am posting this build on several Hummer forums, so let me know!


Stock Piece:





Stock Piece unbolted:





After some cutting, grinding, sanding, drilling, sanding again, beveling, priming, painting (along with like 10 test fits :lol: ) I got it finished up.

Here are the two side by side:





All bolted up:





Note the smooth beveled edge (my favorite part)





Thanks for looking!
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