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View Full Version : Klaus - need your help!


PARAGON
04-02-2004, 07:31 PM
My truck is in the shop for the torsion bar and other stuff. I spoke to the service rep (not service tech) and he said they were almost done but didn't think it would be done today and I am to come pick it up on Monday.

Asked about the banging sound in the left front end. The rep said that there was a bulletin on that. Klaus do you know of a bulletin for a "popping sound from the left front?"

PARAGON
04-02-2004, 07:31 PM
My truck is in the shop for the torsion bar and other stuff. I spoke to the service rep (not service tech) and he said they were almost done but didn't think it would be done today and I am to come pick it up on Monday.

Asked about the banging sound in the left front end. The rep said that there was a bulletin on that. Klaus do you know of a bulletin for a "popping sound from the left front?"

PARAGON
04-02-2004, 07:31 PM
My truck is in the shop for the torsion bar and other stuff. I spoke to the service rep (not service tech) and he said they were almost done but didn't think it would be done today and I am to come pick it up on Monday.

Asked about the banging sound in the left front end. The rep said that there was a bulletin on that. Klaus do you know of a bulletin for a "popping sound from the left front?"

Klaus
04-02-2004, 08:02 PM
I'll look them up when I get home. Work is such an inconvenience!

Klaus
04-02-2004, 08:09 PM
Here's one:

http://elcova.com/groupee/forums?m=9176075362&a=tpc&cdra=Y&s=2826088551&f=6706011751

PARAGON
04-02-2004, 08:42 PM
Thanks Klaus,

I hope that my service rep is not referring to the bulletin you posted a link to. The description doesn't sound anything like what mine was doing.

Klaus
04-02-2004, 10:58 PM
<!DOCTYPE HTML PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN">

<HTML><HEAD><TITLE>Service Information</TITLE>
<META http-equiv=Content-Type content="text/html; charset=windows-1252">
<META content="Microsoft FrontPage 5.0" name=GENERATOR></HEAD>
<BODY bgColor=#ffffff>
<FORM name=topNavForm action=/servlets/CellHandler>
<TABLE width="100%" align=center>
<TBODY>
<TR>
<TD width="25%" slign="LEFT"></TD>
<TD align=middle width="50%">Document ID# 721404
2003 HUMMER
H2 </TD>
<TD align=right width="25%"></TD></TR></TBODY></TABLE>
<HR>
</FORM>
<H1>Popping Noise</H1>
<TABLE width="100%" border=1><A name=tab1-721404><A
href="http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=721404&amp;psdid=293&amp;evc=sm#tab1-721404">
<H4><FONT color=#254164>Popping Noise</FONT></H4></A>
<TBODY>
<TR>
<TH vAlign=bottom align=middle>


Checks</P></TH>
<TH vAlign=bottom align=middle>


Action</P></TH></TR>
<TR>
<TD vAlign=top align=left colSpan=2>


DEFINITION: A popping noise, similar to popcorn popping</P></TD></TR>
<TR>
<TD vAlign=top align=left>


Oil Pump System</P></TD>
<TD vAlign=top align=left>
<UL type=BULLET>
<LI>Check fluid level.
<LI>Inspect for pump cavitation, indicated by bubbles in fluid.
<LI>Inspect the transmission fluid filter for a leaky seam.
<LI>Inspect the transmission fluid filter seal for improper positioning
or for a cut seal. </LI>[/list]</TD></TR></TBODY></TABLE>
<FORM name=bottomNavForm>
<HR>

<TABLE width="100%" align=center>
<TBODY>
<TR>
<TD width="25%" slign="LEFT"></TD>
<TD align=middle width="50%">Document ID# 721404
2003 HUMMER
H2 </TD>
<TD align=right width="25%"></TD></TR></TBODY></TABLE></FORM></BODY></HTML>

Klaus
04-02-2004, 10:59 PM
<!DOCTYPE HTML PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN">

<HTML><HEAD><TITLE>Service Information</TITLE>
<META http-equiv=Content-Type content="text/html; charset=windows-1252">
<META content="Microsoft FrontPage 5.0" name=GENERATOR></HEAD>
<BODY bgColor=#ffffff>
<FORM name=topNavForm action=/servlets/CellHandler>
<TABLE width="100%" align=center>
<TBODY>
<TR>
<TD width="25%" slign="LEFT"></TD>
<TD align=middle width="50%">Document ID# 827483
2003 HUMMER
H2 </TD>
<TD align=right width="25%"></TD></TR></TBODY></TABLE>
<HR>
</FORM>
<H1>Transfer Case Popping Noise</H1>
<TABLE width="100%" border=1>
<TBODY>
<TR>
<TH vAlign=bottom align=middle>


Cause</P></TH>
<TH vAlign=bottom align=middle>


Correction</P></TH></TR>
<TR>
<TD vAlign=top align=left colSpan=2>


DEFINITION: A faulty internal transfer case component that causes a
popping noise in the transfer case.</P>


Review the <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=69979&amp;RefDoc=827483">Symptoms
- Transfer Case</A> and perform the necessary inspections.</P></TD></TR>
<TR>
<TD vAlign=top align=left>


Chain jump</P></TD>
<TD vAlign=top align=left>
<UL type=BULLET>
<LI>Replace the chain and sprockets. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=72537&amp;RefDoc=827483">Transfer
Case Disassemble</A> and <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=72539&amp;RefDoc=827483">Transfer
Case Assemble</A> .
<LI>Replace the shaft bearings. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=72537&amp;RefDoc=827483">Transfer
Case Disassemble</A> and <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=72539&amp;RefDoc=827483">Transfer
Case Assemble</A> .
<LI>Inspect for damaged components caused by metal debris. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=72537&amp;RefDoc=827483">Transfer
Case Disassemble</A> and <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=72539&amp;RefDoc=827483">Transfer
Case Assemble</A> . </LI>[/list]</TD></TR></TBODY></TABLE>
<FORM name=bottomNavForm>
<HR>

<TABLE width="100%" align=center>
<TBODY>
<TR>
<TD width="25%" slign="LEFT"></TD>
<TD align=middle width="50%">Document ID# 827483
2003 HUMMER
H2 </TD>
<TD align=right width="25%"></TD></TR></TBODY></TABLE></FORM></BODY></HTML>

Klaus
04-02-2004, 11:00 PM
<!DOCTYPE HTML PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN">

<HTML><HEAD><TITLE>Service Information</TITLE>
<META http-equiv=Content-Type content="text/html; charset=windows-1252">
<META content="Microsoft FrontPage 5.0" name=GENERATOR></HEAD>
<BODY bgColor=#ffffff>
<FORM name=topNavForm action=/servlets/CellHandler>
<TABLE width="100%" align=center>
<TBODY>
<TR>
<TD width="25%" slign="LEFT"></TD>
<TD align=middle width="50%">Document ID# 824695
2003 HUMMER
H2 </TD>
<TD align=right width="25%"></TD></TR></TBODY></TABLE>
<HR>
</FORM>
<H1>Noise Diagnosis - Front Suspension</H1>
<TABLE width="100%" border=1>
<TBODY>
<TR>
<TH vAlign=bottom align=middle>


Step</P></TH>
<TH vAlign=bottom align=middle>


Action</P></TH>
<TH vAlign=bottom align=middle>


Yes</P></TH>
<TH vAlign=bottom align=middle>


No</P></TH></TR>
<TR>
<TD vAlign=top align=left colSpan=4>


DEFINITION: Any noise emitted from the front of the vehicle that is
induced by VEHICLE SPEED or DRIVING TERRAIN as related to the front
suspension.</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S01>


1</P></A></TD>
<TD vAlign=top align=left>


Did you review the General Description and perform the necessary
Inspections?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step2 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S02)
</P></TD>
<TD vAlign=bottom align=middle>


Go to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=62585&amp;RefDoc=824695">Symptoms
- Suspension General Diagnosis</A> </P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S02>


2</P></A></TD>
<TD vAlign=top align=left>


Attempt to duplicate the condition. Road test the vehicle.</P>


Did you duplicate the condition?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step3 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S03)
</P></TD>
<TD vAlign=bottom align=middle>


System OK</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S03>


3</P></A></TD>
<TD vAlign=top align=left>


Is the noise reactive to vehicle load or speed?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step4 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S04)
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step7 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S07)
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S04>


4</P></A></TD>
<TD vAlign=top align=left>


Inspect the tires for the following condition: </P>
<UL type=BULLET>
<LI>Proper tire Inflation and adjust as necessary. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=53260&amp;RefDoc=824695">Tire
Inflation Pressure Specifications</A> in Maintenance and Lubrication.
<LI>Unusual tire wear. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=62593&amp;RefDoc=824695">Vibration
Analysis - Tire and Wheel</A> in Vibration Diagnosis and Correction.
<LI>Inspect the wheel nuts for looseness and tighten as necessary. Refer
to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=59491&amp;RefDoc=824695">Fastener
Tightening Specifications</A> in Tires and Wheels. </LI>[/list]


Did you find and correct the condition? </P></TD>
<TD vAlign=bottom align=middle>


Go to Step14 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S14)
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step5 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S05)
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S05>


5</P></A></TD>
<TD vAlign=top align=left>


Inspect the front wheel bearings. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=59079&amp;RefDoc=824695">Wheel
Bearings Diagnosis</A> . </P>


Did you find and correct the condition? </P></TD>
<TD vAlign=bottom align=middle>


Go to Step14 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S14)
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step6 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S06)
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S06>


6</P></A></TD>
<TD>


Inspect for front axle noises. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=64694&amp;RefDoc=824695">Symptoms
- Front Drive Axle</A> in Front Drive Axle .</P>


Did you find and correct the condition? </P></TD>
<TD vAlign=bottom align=middle>


Go to Step14 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S14)
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step7 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S07)
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S07>


7</P></A></TD>
<TD>


Bounce the front of the vehicle in order to duplicate the noise. </P>


Did you duplicate the noise? </P></TD>
<TD vAlign=bottom align=middle>


Go to Step8 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S08)
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step9 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S09)
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S08>


8</P></A></TD>
<TD>

<LI type=1>Raise and support the vehicle. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=47852&amp;RefDoc=824695">Lifting
and Jacking the Vehicle</A> in General Information.
<LI type=1>Inspect the front suspension components for looseness. Refer
to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=47647&amp;RefDoc=824695">Fastener
Tightening Specifications</A> .
<LI type=1>Inspect the front suspension components for damage and repair
as necessary. </LI>


Did you find and correct the condition?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step14 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S14)
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step9 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S09)
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S09>


9</P></A></TD>
<TD vAlign=top align=left>

<LI type=1>Install the J 39570 (http://127.0.0.1:9001/servlets/RetrieveTif?pic=643842)
Chassis Ear or equivalent.
<LI type=1>Bounce the front of the vehicle, using the J 39570 (http://127.0.0.1:9001/servlets/RetrieveTif?pic=643842)
or equivalent in order to locate the source of the noise. If necessary
road test the vehicle.
<LI type=1>Repair or replace any damaged components as necessary.
</LI>


Did you find and correct the condition?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step14 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S14)
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step10 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S10)
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S10>


10</P></A></TD>
<TD vAlign=top align=left>


Inspect the ball joints and steering components for the following
conditions. </P>
<UL type=BULLET>
<LI>Lack of lubrication where applicable.
<LI>Looseness in the ball joints.
<LI>Looseness in the steering linkage. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=58420&amp;RefDoc=824695">Steering
Linkage Inspection</A> in Steering Linkage (Non Rack and Pinion).
<LI>Looseness in the tie rods. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=58446&amp;RefDoc=824695">Tie
Rod Replacement - Outer</A> or <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=58437&amp;RefDoc=824695">Tie
Rod Replacement - Inner</A> in Steering Linkage (Non Rack and Pinion).
</LI>[/list]


Did you find and correct the condition? </P></TD>
<TD vAlign=bottom align=middle>


Go to Step14 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S14)
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step11 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S11)
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S11>


11</P></A></TD>
<TD vAlign=top align=left>


Inspect for damaged shock absorbers. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=59163&amp;RefDoc=824695">Struts
or Shock Absorbers On-Vehicle Testing</A> .</P>


Did you find and correct the condition? </P></TD>
<TD vAlign=bottom align=middle>


Go to Step14 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S14)
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step12 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S12)
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S12>


12</P></A></TD>
<TD vAlign=top align=left>


Inspect the front stabilizer shaft and stabilizer shaft links for
damage and repair as necessary. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=47663&amp;RefDoc=824695">Stabilizer
Shaft Replacement</A> in Front Suspension.</P>


Did you find and correct the condition?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step14 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S14)
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step13 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S13)
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S13>


13</P></A></TD>
<TD vAlign=top align=left>


Inspect for control arm damage and repair as necessary. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=47659&amp;RefDoc=824695">Lower
Control Arm Replacement</A> or <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=47676&amp;RefDoc=824695">Upper
Control Arm Replacement</A> in Front Suspension.</P>


Did you find and correct the condition?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step14 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S14)
</P></TD>
<TD vAlign=bottom align=middle>


--</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S14>


14</P></A></TD>
<TD vAlign=top align=left>


Operate the system in order to verify the repair. </P>


Did you correct the condition? </P></TD>
<TD vAlign=bottom align=middle>


System OK </P></TD>
<TD vAlign=bottom align=middle>


Go to Step3 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=824695&amp;psdid=293&amp;evc=sm#S03)
</P></TD></TR></TBODY></TABLE>
<FORM name=bottomNavForm>
<HR>

<TABLE width="100%" align=center>
<TBODY>
<TR>
<TD width="25%" slign="LEFT"></TD>
<TD align=middle width="50%">Document ID# 824695
2003 HUMMER
H2 </TD>
<TD align=right width="25%"></TD></TR></TBODY></TABLE></FORM></BODY></HTML>

Klaus
04-02-2004, 11:01 PM
<!DOCTYPE HTML PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN">

<HTML><HEAD><TITLE>Service Information</TITLE>
<META http-equiv=Content-Type content="text/html; charset=windows-1252">
<META content="Microsoft FrontPage 5.0" name=GENERATOR></HEAD>
<BODY bgColor=#ffffff>
<FORM name=topNavForm action=/servlets/CellHandler>
<TABLE width="100%" align=center>
<TBODY>
<TR>
<TD width="25%" slign="LEFT"></TD>
<TD align=middle width="50%">Document ID# 796508
2003 HUMMER
H2 </TD>
<TD align=right width="25%"></TD></TR></TBODY></TABLE>
<HR>
</FORM>
<H1>Rattle, Clunk, or Shudder Noise from the Power Steering System</H1>
<TABLE width="100%" border=1>
<TBODY>
<TR>
<TH vAlign=bottom align=middle>


Step</P>


</P></TH>
<TH vAlign=bottom align=middle>


Action</P></TH>
<TH vAlign=bottom align=middle>


Yes</P></TH>
<TH vAlign=bottom align=middle>


No</P></TH></TR>
<TR>
<TD vAlign=center align=middle><A name=S01>


1</P></A></TD>
<TD vAlign=top align=left>


Did you review the Power Steering System General Description and
perform the necessary inspections?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step2 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S02)
</P></TD>
<TD vAlign=bottom align=middle>


Go to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=55202&amp;RefDoc=796508">Symptoms
- Power Steering System</A> </P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S02>


2</P></A></TD>
<TD vAlign=top align=left>


Verify that a rattle, clunk or shudder noise is present.</P>


Is a rattle, clunk or shudder noise present?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step3 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S03)
</P></TD>
<TD vAlign=bottom align=middle>


System OK</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S03>


3</P></A></TD>
<TD vAlign=top align=left>


Inspect the power steering hoses for proper routing and clearance.</P>


Is the routing or clearance of the power steering hoses
incorrect?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step11 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S11)
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step4 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S04)
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S04>


4</P></A></TD>
<TD vAlign=top align=left>


Inspect the engine drive belt for cracking or excessive wear. Refer to
<A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=44132&amp;RefDoc=796508">Drive
Belt Replacement - Accessory</A> in Engine Mechanical.</P>


Is the drive belt cracked or excessively worn?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step12 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S12)
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step5 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S05)
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S05>


5</P></A></TD>
<TD vAlign=top align=left>


Inspect the power steering pump pulley for damage.</P>


Is the power steering pump pulley damaged?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step13 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S13)
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step6 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S06)
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S06>


6</P></A></TD>
<TD vAlign=top align=left>


Inspect the power steering pump and the power steering mounting
bracket/brace for the proper installation. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=54974&amp;RefDoc=796508">Power
Steering Pump Replacement</A> .</P>


Is the power steering pump installation incorrect?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step14 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S14)
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step7 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S07)
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S07>


7</P></A></TD>
<TD vAlign=top align=left>


Inspect the power steering gear for the proper installation. Refer to
<A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=54964&amp;RefDoc=796508">Power
Steering Gear Replacement</A> .</P>


Is the power steering gear installation incorrect?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step15 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S15)
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step8 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S08)
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S08>


8</P></A></TD>
<TD vAlign=top align=left>


Inspect the steering linkage. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=58420&amp;RefDoc=796508">Steering
Linkage Inspection</A> in Steering Linkage.</P>


Is the steering linkage worn?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step17 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S17)
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step9 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S09)
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S09>


9</P></A></TD>
<TD vAlign=top align=left>


Inspect the suspension.</P>


Is the suspension worn?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step17 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S17)
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step10 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S10)
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S10>


10</P></A></TD>
<TD vAlign=top align=left>


Inspect the intermediate shaft.</P>


Is the intermediate shaft worn?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step18 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S18)
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step3 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S03)
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S11>


11</P></A></TD>
<TD vAlign=top align=left>


Adjust or replace the hoses. Refer to the appropriate procedure(s):</P>
<UL type=BULLET>
<LI><A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=55148&amp;RefDoc=796508">Power
Steering Cooler Replacement</A>
<LI><A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=62582&amp;RefDoc=796508">Power
Steering Gear Inlet Hose Replacement</A>
<LI><A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=55172&amp;RefDoc=796508">Power
Brake Booster Inlet Hose Replacement</A>
<LI><A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=55173&amp;RefDoc=796508">Power
Brake Booster Outlet Hose Replacement</A> </LI>[/list]


Did you complete the repair?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step19 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S19)
</P></TD>
<TD vAlign=bottom align=middle>


--</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S12>


12</P></A></TD>
<TD vAlign=top align=left>


Replace the engine drive belt. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=44132&amp;RefDoc=796508">Drive
Belt Replacement - Accessory</A> in Engine Mechanical.</P>


Did you complete the repair?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step19 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S19)
</P></TD>
<TD vAlign=bottom align=middle>


--</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S13>


13</P></A></TD>
<TD vAlign=top align=left>


Replace the power steering pump pulley. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=55073&amp;RefDoc=796508">Power
Steering Pulley Replacement</A> .</P>


Did you complete the repair?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step19 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S19)
</P></TD>
<TD vAlign=bottom align=middle>


--</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S14>


14</P></A></TD>
<TD vAlign=top align=left>


Install the power steering pump correctly. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=54974&amp;RefDoc=796508">Power
Steering Pump Replacement</A> .</P>


Did you complete the repair?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step19 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S19)
</P></TD>
<TD vAlign=bottom align=middle>


--</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S15>


15</P></A></TD>
<TD vAlign=top align=left>


Install the power steering gear correctly. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=54964&amp;RefDoc=796508">Power
Steering Gear Replacement</A> .</P>


Did you complete the repair?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step19 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S19)
</P></TD>
<TD vAlign=bottom align=middle>


--</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S16>


16</P></A></TD>
<TD vAlign=top align=left>


Replace the worn steering linkage. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=58420&amp;RefDoc=796508">Steering
Linkage Inspection</A> in Steering Linkage.</P>


Did you complete the repair?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step19 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S19)
</P></TD>
<TD vAlign=bottom align=middle>


--</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S17>


17</P></A></TD>
<TD vAlign=top align=left>


Replace the worn suspension components. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=59170&amp;RefDoc=796508">Diagnostic
Starting Point - Suspension General Diagnosis</A> in Suspension General
Diagnosis.</P>


Did you complete the repair?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step19 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S19)
</P></TD>
<TD vAlign=bottom align=middle>


--</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S18>


18</P></A></TD>
<TD vAlign=top align=left>


Replace the intermediate shaft. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=59019&amp;RefDoc=796508">Intermediate
Steering Shaft Replacement - Upper</A> or <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=59020&amp;RefDoc=796508">Intermediate
Steering Shaft Replacement - Lower</A> in Steering Wheel and Column.</P>


Did you complete the repair?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step19 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S19)
</P></TD>
<TD vAlign=bottom align=middle>


--</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S19>


19</P></A></TD>
<TD vAlign=top align=left>


Operate the system in order to verify the repair.</P>


Did you correct the condition?</P></TD>
<TD vAlign=bottom align=middle>


System OK</P></TD>
<TD vAlign=bottom align=middle>


Go to Step3 (http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=796508&amp;psdid=293&amp;evc=sm#S03)
</P></TD></TR></TBODY></TABLE>
<FORM name=bottomNavForm>
<HR>

<TABLE width="100%" align=center>
<TBODY>
<TR>
<TD width="25%" slign="LEFT"></TD>
<TD align=middle width="50%">Document ID# 796508
2003 HUMMER
H2 </TD>
<TD align=right width="25%"></TD></TR></TBODY></TABLE></FORM></BODY></HTML>

Klaus
04-02-2004, 11:03 PM
<!DOCTYPE HTML PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN">

<HTML><HEAD><TITLE>Service Information</TITLE>
<META http-equiv=Content-Type content="text/html; charset=windows-1252">
<META content="Microsoft FrontPage 5.0" name=GENERATOR></HEAD>
<BODY bgColor=#ffffff>
<FORM name=topNavForm action=/servlets/CellHandler>
<TABLE width="100%" align=center>
<TBODY>
<TR>
<TD width="25%" slign="LEFT"></TD>
<TD align=middle width="50%">Document ID# 699820
2003 HUMMER
H2 </TD>
<TD align=right width="25%"></TD></TR></TBODY></TABLE>
<HR>
</FORM>
<H1>Clunk Noise When Accelerating During Turns</H1>
<TABLE width="100%" border=1>
<TBODY>
<TR>
<TH vAlign=bottom align=middle>


Step</P></TH>
<TH vAlign=bottom align=middle>


Action</P></TH>
<TH vAlign=bottom align=middle>


Yes</P></TH>
<TH vAlign=bottom align=middle>


No</P></TH></TR>
<TR>
<TD vAlign=center align=middle><A name=S01>


1</P></A></TD>
<TD vAlign=top align=left>


Check for worn or damaged outer CV joints and/or seals.</P>


Are the outer CV joints/seals worn?</P></TD>
<TD vAlign=bottom align=middle>


Go to <A
href="http://127.0.0.1:9001/servlets/BlobShtml?ShtmlFile=699820&amp;psdid=293&amp;evc=sm#S02">Step
2</A> </P></TD>
<TD vAlign=bottom align=middle>


System OK</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S02>


2</P></A></TD>
<TD vAlign=top align=left>


Replace the outer CV joints/seals. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=63327&amp;RefDoc=699820">Wheel
Drive Shaft Outer Joint and Seal Replacement</A> .</P>


Is the repair complete?</P></TD>
<TD vAlign=bottom align=middle>


System OK</P></TD>
<TD vAlign=bottom align=middle>


--</P></TD></TR></TBODY></TABLE>
<FORM name=bottomNavForm>
<HR>

<TABLE width="100%" align=center>
<TBODY>
<TR>
<TD width="25%" slign="LEFT"></TD>
<TD align=middle width="50%">Document ID# 699820
2003 HUMMER
H2 </TD>
<TD align=right width="25%"></TD></TR></TBODY></TABLE></FORM></BODY></HTML>

Klaus
04-02-2004, 11:06 PM
Paragon,

These are the bulletins I thought might be relevant.

There may be newer bulletins released on GM's online system (I don't have access to it).

PARAGON
04-03-2004, 03:29 AM
Thank you for your trouble Klaus, the "Noise Diagnosis - Front Suspension" sounds like it would accompany my problem.

We'll see come Monday

PARAGON
04-06-2004, 01:58 AM
<BLOCKQUOTE class="ip-ubbcode-quote"><font size="-1">quote:</font><HR>Originally posted by PARAGON:
Thanks Klaus,

I hope that my service rep is not referring to the bulletin you posted a link to. The description doesn't sound anything like what mine was doing. <HR></BLOCKQUOTE>Damn if I couldn't have been any more wrong.

Thanks again Klaus! Since I had read the TSB you posted I was able to talk shop with the tech and it helped get things fixed up right.

Klaus
04-06-2004, 03:07 AM
<BLOCKQUOTE class="ip-ubbcode-quote"><font size="-1">quote:</font><HR>Originally posted by PARAGON:
<BLOCKQUOTE class="ip-ubbcode-quote"><font size="-1">quote:</font><HR>Originally posted by PARAGON:
Thanks Klaus,

I hope that my service rep is not referring to the bulletin you posted a link to. The description doesn't sound anything like what mine was doing. <HR></BLOCKQUOTE>Damn if I couldn't have been any more wrong.

Thanks again Klaus! Since I had read the TSB you posted I was able to talk shop with the tech and it helped get things fixed up right. <HR></BLOCKQUOTE>

Glad I could be of assistance. http://www.elcova.com/infopop/emoticons/icon_smile.gif

Now I know that the "Get a bigger hammer approach" really works! http://www.elcova.com/infopop/emoticons/icon_wink.gif