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sclui56
12-01-2004, 02:44 AM
Ever since I got the H2 SUV in mid October, I have been trying to find ways to increase the cargo space and finally gave in to getting an external carrier, as much as I dislike the piece sticking out in the back, more cargo space is very important to me.

Been looking on eBay as well as the SMA’s, have heard mixed reviews on the SMA so I was looking for something else, in the meantime I was wondering why GM hasn’t made one.

Then I saw an auction for a used SUT carrier (turns out to be Dan’s), I wasn’t absolutely certain that it would go on the SUV, but what the heck, bid away. As it turned out I won the bid and Dan sent the carrier, BTW, Dan couldn’t have done a better job in packing up the pieces, better than what I’ve seen from some vendors! The item arrived as described in record time from DHL ground, shipped Friday from CT & I got the pieces on Tuesday in CA.

I figured it wouldn’t be plug & play, Dan had cut the tag light wire between the bumper & the light assembly (this assembly – bulb holder & wiring harness + 1 grommet runs about $98 retail), and the SUT bracket has a third mounting hole on the passenger side.

Went ahead & removed the SUV’s D-rings, couldn’t find an extra bolt so I bought a Class8 ½”, lock washer, nut. Since there’s nothing behind the bumper on the SUV for the extra mounting point, I went to a local trailer hitch store & the guy punched me a 2”x2” ¼” thick plate, even punched a hole for me, I ended up using this plate behind the bumper to give a bit more strength & distribute the stress.

Started mounting the left & right brackets/D-rings, before tightening down the bolts, I realigned everything after slipping on the carrier assembly, then tightened the 4 bolts, center-punched on the bumper for the extra hole using the bracket as a guide, drilled out a new hole and mounted the Class 8 bolt + ¼” plate, etc. Rechecked the alignment & then tightened down everything to 90 ft-pounds. For those who plan on doing this, the SUV bolts are M12x1.75x55 while the SUT uses M12x1.75x65 (P/N 11589048), in my case, I didn’t feel the extra length was used to grab anything but air, I stayed with the 55’s for now. BTW, my dealer wanted $4.75 each for the 65 bolts).

Since the tag light complete harness cost nearly $100, I decided to be cheap, bought 12’ of two-conductive wires with heavy duty rubber tubing (this way is somewhat weather resistant and I don’t need to wrap them), spliced the new wires into the cut ones, now the hole on the SUT’s bumper is situated somewhere in/around the HUMMER lettering, so I had to find an alternative spot to drill, looking from the inside of the rear bumper, there’s already a hole on the metal bumper (when viewing from outside, it’s approx. 3” to the right of the letter “R”, along the center axis), I used a small drill & drilled out the plastic skin from the inside, a 5/16” hole so I can use a 1/4” grommet. Fitted everything, replaced the 5 plastic snap-on wire clamps on the carrier with plastic wire clamps and tightened the clamps in place with 10/24 nylon nuts, everything is now secured and has enough slack. Fed the wire through the bumper, needed a thin film of grease to make it easier as the new wire’s OD is very tight going into the 1/4” grommet, then on the underside I ran the tag wire into the factory plastic wire wrap, used plastic ties in a couple of places just to be safe. Didn’t feel like tracing all the way up to the rear park lights so I just spliced the 2 wires into the trailer harness (black-ground, brown-park).

Now a couple points, the rear of the SUT D-rings brackets do not mate perfectly to the contour of the rear bumper, at first I thought it might be the stamping and drove to the dealer to eyeball their SUT, on the 2 samples I looked at, there’re similar gaps between the bumper & the D-Ring brackets, so I knew it was fine then. May be it’s just me getting old – when I removed the bolts from the inside the trunk when removing the internal tire rack, I didn’t even think the two bolts to the floor would go through all the way to the underside and didn’t put them back initially. Luckily I found that out when I was under the truck while hooking up the tag light, bought a couple of fender washers & bolted those 2 holes up in a hurry.

A Couple of tactical errors I made – shouldn’t have bothered with the satin finish lettering and shouldn’t have ordered the cargo liner so soon as I can use a fully covered one now.

Will post some pix tomorrow, just thought I let people know that it can be retrofitted to the SUV. I will probably work on a couple of mods – have a mechanism to lock the carrier when it’s fully released, and a lock mechanism to avoid casual lifting of the release lever. I am happy with the carrier, but I have a feeling that I will loose the rear tag one of these days as it can be easily removed. BTW, did everything myself and I am not sure I want to change my own tires on the H2.

sclui56
12-01-2004, 02:44 AM
Ever since I got the H2 SUV in mid October, I have been trying to find ways to increase the cargo space and finally gave in to getting an external carrier, as much as I dislike the piece sticking out in the back, more cargo space is very important to me.

Been looking on eBay as well as the SMA’s, have heard mixed reviews on the SMA so I was looking for something else, in the meantime I was wondering why GM hasn’t made one.

Then I saw an auction for a used SUT carrier (turns out to be Dan’s), I wasn’t absolutely certain that it would go on the SUV, but what the heck, bid away. As it turned out I won the bid and Dan sent the carrier, BTW, Dan couldn’t have done a better job in packing up the pieces, better than what I’ve seen from some vendors! The item arrived as described in record time from DHL ground, shipped Friday from CT & I got the pieces on Tuesday in CA.

I figured it wouldn’t be plug & play, Dan had cut the tag light wire between the bumper & the light assembly (this assembly – bulb holder & wiring harness + 1 grommet runs about $98 retail), and the SUT bracket has a third mounting hole on the passenger side.

Went ahead & removed the SUV’s D-rings, couldn’t find an extra bolt so I bought a Class8 ½”, lock washer, nut. Since there’s nothing behind the bumper on the SUV for the extra mounting point, I went to a local trailer hitch store & the guy punched me a 2”x2” ¼” thick plate, even punched a hole for me, I ended up using this plate behind the bumper to give a bit more strength & distribute the stress.

Started mounting the left & right brackets/D-rings, before tightening down the bolts, I realigned everything after slipping on the carrier assembly, then tightened the 4 bolts, center-punched on the bumper for the extra hole using the bracket as a guide, drilled out a new hole and mounted the Class 8 bolt + ¼” plate, etc. Rechecked the alignment & then tightened down everything to 90 ft-pounds. For those who plan on doing this, the SUV bolts are M12x1.75x55 while the SUT uses M12x1.75x65 (P/N 11589048), in my case, I didn’t feel the extra length was used to grab anything but air, I stayed with the 55’s for now. BTW, my dealer wanted $4.75 each for the 65 bolts).

Since the tag light complete harness cost nearly $100, I decided to be cheap, bought 12’ of two-conductive wires with heavy duty rubber tubing (this way is somewhat weather resistant and I don’t need to wrap them), spliced the new wires into the cut ones, now the hole on the SUT’s bumper is situated somewhere in/around the HUMMER lettering, so I had to find an alternative spot to drill, looking from the inside of the rear bumper, there’s already a hole on the metal bumper (when viewing from outside, it’s approx. 3” to the right of the letter “R”, along the center axis), I used a small drill & drilled out the plastic skin from the inside, a 5/16” hole so I can use a 1/4” grommet. Fitted everything, replaced the 5 plastic snap-on wire clamps on the carrier with plastic wire clamps and tightened the clamps in place with 10/24 nylon nuts, everything is now secured and has enough slack. Fed the wire through the bumper, needed a thin film of grease to make it easier as the new wire’s OD is very tight going into the 1/4” grommet, then on the underside I ran the tag wire into the factory plastic wire wrap, used plastic ties in a couple of places just to be safe. Didn’t feel like tracing all the way up to the rear park lights so I just spliced the 2 wires into the trailer harness (black-ground, brown-park).

Now a couple points, the rear of the SUT D-rings brackets do not mate perfectly to the contour of the rear bumper, at first I thought it might be the stamping and drove to the dealer to eyeball their SUT, on the 2 samples I looked at, there’re similar gaps between the bumper & the D-Ring brackets, so I knew it was fine then. May be it’s just me getting old – when I removed the bolts from the inside the trunk when removing the internal tire rack, I didn’t even think the two bolts to the floor would go through all the way to the underside and didn’t put them back initially. Luckily I found that out when I was under the truck while hooking up the tag light, bought a couple of fender washers & bolted those 2 holes up in a hurry.

A Couple of tactical errors I made – shouldn’t have bothered with the satin finish lettering and shouldn’t have ordered the cargo liner so soon as I can use a fully covered one now.

Will post some pix tomorrow, just thought I let people know that it can be retrofitted to the SUV. I will probably work on a couple of mods – have a mechanism to lock the carrier when it’s fully released, and a lock mechanism to avoid casual lifting of the release lever. I am happy with the carrier, but I have a feeling that I will loose the rear tag one of these days as it can be easily removed. BTW, did everything myself and I am not sure I want to change my own tires on the H2.

sclui56
12-01-2004, 02:44 AM
Ever since I got the H2 SUV in mid October, I have been trying to find ways to increase the cargo space and finally gave in to getting an external carrier, as much as I dislike the piece sticking out in the back, more cargo space is very important to me.

Been looking on eBay as well as the SMA’s, have heard mixed reviews on the SMA so I was looking for something else, in the meantime I was wondering why GM hasn’t made one.

Then I saw an auction for a used SUT carrier (turns out to be Dan’s), I wasn’t absolutely certain that it would go on the SUV, but what the heck, bid away. As it turned out I won the bid and Dan sent the carrier, BTW, Dan couldn’t have done a better job in packing up the pieces, better than what I’ve seen from some vendors! The item arrived as described in record time from DHL ground, shipped Friday from CT & I got the pieces on Tuesday in CA.

I figured it wouldn’t be plug & play, Dan had cut the tag light wire between the bumper & the light assembly (this assembly – bulb holder & wiring harness + 1 grommet runs about $98 retail), and the SUT bracket has a third mounting hole on the passenger side.

Went ahead & removed the SUV’s D-rings, couldn’t find an extra bolt so I bought a Class8 ½”, lock washer, nut. Since there’s nothing behind the bumper on the SUV for the extra mounting point, I went to a local trailer hitch store & the guy punched me a 2”x2” ¼” thick plate, even punched a hole for me, I ended up using this plate behind the bumper to give a bit more strength & distribute the stress.

Started mounting the left & right brackets/D-rings, before tightening down the bolts, I realigned everything after slipping on the carrier assembly, then tightened the 4 bolts, center-punched on the bumper for the extra hole using the bracket as a guide, drilled out a new hole and mounted the Class 8 bolt + ¼” plate, etc. Rechecked the alignment & then tightened down everything to 90 ft-pounds. For those who plan on doing this, the SUV bolts are M12x1.75x55 while the SUT uses M12x1.75x65 (P/N 11589048), in my case, I didn’t feel the extra length was used to grab anything but air, I stayed with the 55’s for now. BTW, my dealer wanted $4.75 each for the 65 bolts).

Since the tag light complete harness cost nearly $100, I decided to be cheap, bought 12’ of two-conductive wires with heavy duty rubber tubing (this way is somewhat weather resistant and I don’t need to wrap them), spliced the new wires into the cut ones, now the hole on the SUT’s bumper is situated somewhere in/around the HUMMER lettering, so I had to find an alternative spot to drill, looking from the inside of the rear bumper, there’s already a hole on the metal bumper (when viewing from outside, it’s approx. 3” to the right of the letter “R”, along the center axis), I used a small drill & drilled out the plastic skin from the inside, a 5/16” hole so I can use a 1/4” grommet. Fitted everything, replaced the 5 plastic snap-on wire clamps on the carrier with plastic wire clamps and tightened the clamps in place with 10/24 nylon nuts, everything is now secured and has enough slack. Fed the wire through the bumper, needed a thin film of grease to make it easier as the new wire’s OD is very tight going into the 1/4” grommet, then on the underside I ran the tag wire into the factory plastic wire wrap, used plastic ties in a couple of places just to be safe. Didn’t feel like tracing all the way up to the rear park lights so I just spliced the 2 wires into the trailer harness (black-ground, brown-park).

Now a couple points, the rear of the SUT D-rings brackets do not mate perfectly to the contour of the rear bumper, at first I thought it might be the stamping and drove to the dealer to eyeball their SUT, on the 2 samples I looked at, there’re similar gaps between the bumper & the D-Ring brackets, so I knew it was fine then. May be it’s just me getting old – when I removed the bolts from the inside the trunk when removing the internal tire rack, I didn’t even think the two bolts to the floor would go through all the way to the underside and didn’t put them back initially. Luckily I found that out when I was under the truck while hooking up the tag light, bought a couple of fender washers & bolted those 2 holes up in a hurry.

A Couple of tactical errors I made – shouldn’t have bothered with the satin finish lettering and shouldn’t have ordered the cargo liner so soon as I can use a fully covered one now.

Will post some pix tomorrow, just thought I let people know that it can be retrofitted to the SUV. I will probably work on a couple of mods – have a mechanism to lock the carrier when it’s fully released, and a lock mechanism to avoid casual lifting of the release lever. I am happy with the carrier, but I have a feeling that I will loose the rear tag one of these days as it can be easily removed. BTW, did everything myself and I am not sure I want to change my own tires on the H2.

H2Finally
12-01-2004, 05:03 AM
Very clear report! I'm interested to see pic of the "there’s already a hole on the metal bumper (when viewing from outside, it’s approx. 3” to the right of the letter “R”, along the center axis)"?? Thanks!

sclui56
12-01-2004, 01:35 PM
http://fototime.com/1737199A3C8D75D/orig.jpg
http://fototime.com/E869079535AFD9B/orig.jpg
http://fototime.com/163CC37AF9048AA/orig.jpg
http://fototime.com/D0F965D665298AC/orig.jpg
http://fototime.com/45FDD10B0E33BFF/orig.jpg
http://www.fototime.com/328BFEF4FF666AD/orig.jpg

Dan
12-01-2004, 02:21 PM
Looks great! Very nice job with the install. http://www.elcova.com/infopop/emoticons/icon_cool.gif

Steve was great to deal with. Thanks Steve!

sclui56
12-03-2004, 04:20 PM
Thanks Dan, it was one of the smoothest transaction I have had in a long time! Just an after thought, had to go back in and fit a rubber grommet on the inside of the metal bumper (don't know why I even forgot about that), and remove the original tag lights bulbs.

BTW, just received the "jack" bracket from Adventure Accessories yesterday and the jack is now properly mounted. BUT, had I known it was just a beefed up "L" bracket instead of a dedicated complete bracket, would have saved the $30.95 ($22+S) as "L" brackets are a dime a dozen. Don't mind to pay for things I need but cannot fabricate, and their site doesn't show in detail, live & learn....

HummerLV
12-03-2004, 04:31 PM
now all you have to do is get rid of that crappy looking cable and buy a set of wheel locks for the wheel mounting studs. a set of 4 is less than 20 bills

sclui56
12-03-2004, 04:58 PM
"now all you have to do is get rid of that crappy looking cable and buy a set of wheel locks for the wheel mounting studs. a set of 4 is less than 20 bills"

OK, I'll bite, where do you find a set for under $20? McGards? Went to a couple of stores including a 4 wheel store & they didn't have any. The combo lock on the cable is actually not bad - for me, let's see, I have the key to the truck, key to gas cap, key to end caps of the rails, keys to the gun safe.... damn, way too many keys http://www.elcova.com/infopop/emoticons/icon_wink.gif

HummerLV
12-03-2004, 09:10 PM
<BLOCKQUOTE class="ip-ubbcode-quote"><font size="-1">quote:</font><HR>Originally posted by sclui56:


OK, I'll bite, where do you find a set for under $20? McGards? Went to a couple of stores including a 4 wheel store & they didn't have any. <HR></BLOCKQUOTE>

just one of many
http://www.brandsport.com/grla-71641nbc.html#Price

i bought mine from 4WPW for something like .89 each in bulk i bought 40 of them plus 2 lock keys for around $60

sclui56
12-03-2004, 09:15 PM
LV, thanks for the link, in the meantime I ordered a set of 5 McGards #24519 for $26 from Summit Racing (referred by McGard), got tired of driving around ...

sclui56
12-09-2004, 06:09 AM
Just a follow-up note regarding the proper bolt when mounting the tire carrier. When I first try to put the parts together after receiving the mount from Dan, I went to the dealer & checked on the bolts between the SUV & SUT, both for MY 2005. The dealer’s list showed that the SUV uses M12x1.75x55 (11518590) & the SUT uses M12x1.75x65 (11589048) as stated above, and the same specs were confirmed by gmpartsdirect.

So without even measuring the length, I worked off the assumption that my 05 SUV were fitted with the 55’s. In any case, I passed by the dealer as they finally got some of the 65’s in and I wanted to replace the single class 8 ½” with the correct M12 one. To my surprise, the 65 bolt is exactly the same length as the original bolts on the SUV, at least on my truck, so may be GM decided to simplify parts and/or minimize mistakes by using the same bolt (wonder why the dealer didn’t show this).

Thought I post it here in case someone plans on mounting this carrier, and you may already have the correct bolts.