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Go Back   Hummer Forums by Elcova > Hummer H2 Discussion Forums > Technical Discussion and Customizing your H2

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  #1  
Old 06-17-2010, 05:10 AM
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Default H2 160K Overhaul

Long story short our 03 H2 lately started to show sings of fatigue, finally last weekend following a friend in blue down GS Parkway at unsafe speeds to say the least we melted the selector fork in the TC. 4 locked is not fun on the black top. Since there is nothing nearly as original looking on the market as an Hummer SUV time to give some love after our H2 has given so much to us.

I did this to many times with my LR not to believe it's not going to snowball on us.

Short list:

-Transfer case rebuild
-Drive shafts rebuild
-Front diff re-seal
-CV joints
-Tie rod ends
-Driver front drive hub
-Repack rear wheel bearings
-Transmission chip
-Conserve under carriage
-Ignition coils
-Injectors
-HVAC control head
-Trace horn problem
-Assortment of upholstery problems
-Update the stereo


The truck is up and dis-assembly has begun and it's a mess under there!!!













Dealer quote "anything between 2.5k and 6k" can you say Ballpark figure LOL!!!









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Old 06-18-2010, 08:56 PM
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Default Re: H2 160K Overhaul

Looks like you got a good bit of work to be doing. And why would you drive on dry pavement in 4hi lock???

I have done it in emergency situations like once i broke a 1/2 shaft and did not have a spare. I had to drive it home for 55 miles.
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Old 06-22-2010, 03:24 AM
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Default Re: H2 160K Overhaul

Quote:
Originally Posted by HumminNBoatin'
Looks like you got a good bit of work to be doing. And why would you drive on dry pavement in 4hi lock???

I have done it in emergency situations like once i broke a 1/2 shaft and did not have a spare. I had to drive it home for 55 miles.

TC locked it's self, no selector fork, can't unlock.


Little progress today, TC out and drive shafts.


That's where those vibes where from, balance weights missing.






Water contamination.







Wasn't supposed to unbolt the adapter




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Old 06-22-2010, 09:48 PM
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Default Re: H2 160K Overhaul

I assume your doing all this work yourself ?
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Old 06-22-2010, 10:03 PM
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Default Re: H2 160K Overhaul

Did my hubcap oil pan give me away? Lol, yes it's happening in my garage.
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Old 07-05-2010, 11:03 PM
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Default Re: H2 160K Overhaul

More progress today...



Man this bolts are on there!


Driver side needed some persuasion to come off.




Both sides are gone. Any one need a trail spare?


Got to keep things labeled.
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Old 08-23-2010, 06:08 AM
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Default Re: H2 160K Overhaul

TC is in !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!





It wasn't that bad
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