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07-06-2010, 09:06 PM
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Hummer Expert
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Join Date: Mar 2009
Location: Burnsville, MN
Posts: 657
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Re: H2 160K Overhaul
this is some impressive DIY work. i wish i had the balls to do this. i would say knowledge too, but i think you would throw the hanes book at me like what was posted earlier.....
im just scared with all the little parts, because i normally end up with "Spare parts" after i work on things that arent suppose to have spare parts..
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07-06-2010, 09:10 PM
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Hummer Veteran
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Join Date: Nov 2008
Posts: 143
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Re: H2 160K Overhaul
Quote:
Originally Posted by Hellz
this is some impressive DIY work. i wish i had the balls to do this. i would say knowledge too, but i think you would throw the hanes book at me like what was posted earlier.....
im just scared with all the little parts, because i normally end up with "Spare parts" after i work on things that arent suppose to have spare parts..
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Holly s**t me to, I thought it was only me.LOL!
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07-06-2010, 11:32 PM
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Hummer Veteran
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Join Date: Nov 2008
Posts: 143
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Re: H2 160K Overhaul
All washed, need parts and ready for reassembly.

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07-06-2010, 11:33 PM
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Hummer Veteran
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Join Date: Nov 2008
Posts: 143
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Re: H2 160K Overhaul
Farther down the rabbit hole.
More moisture.
WTF is that?
That diff is massive almost twice as big as a Rover diff!
This bushing is ok?

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08-21-2010, 09:44 PM
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Hummer Veteran
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Join Date: Nov 2008
Posts: 143
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Re: H2 160K Overhaul
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08-21-2010, 09:45 PM
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Hummer Veteran
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Join Date: Nov 2008
Posts: 143
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Re: H2 160K Overhaul
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08-21-2010, 10:20 PM
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Hummer Professional
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Join Date: Nov 2008
Posts: 261
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Re: H2 160K Overhaul
Very nice. I have already decided that when my Hummer is old and tired it is going to be rebuilt/restored and kept going. Why spend the money on a new rig, when nothing else will compare. Spend it on the one that's paid for and make it the way you want it.
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2005 H2 SUV - Stealth Gray with Ebony interior - Third row - Exterior tire carrier -
Mirror caps - black bedliner
Roof rack rails - black bedliner
Wheels - Black bedliner on stock wheels
Gas cap lid - still chrome but will soon be black bedliner
Tail light guards - still chrome but will be black bedliner
Grill - Still chrome but will be black bedliner
Hmmmm, is there a pattern developing here?
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08-22-2010, 10:46 PM
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Hummer Veteran
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Join Date: Nov 2008
Posts: 143
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Re: H2 160K Overhaul
After working on it, I must say that this truck looks like it was build as a 3500 truck. If it wasn't for the plastic interior it's pretty solid truck.
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08-23-2010, 11:34 PM
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Hummer Veteran
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Join Date: Nov 2008
Posts: 143
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Re: H2 160K Overhaul
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08-23-2010, 11:49 PM
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Hummer Veteran
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Join Date: Nov 2008
Posts: 143
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Re: H2 160K Overhaul
Unfortunately the A/C does not work it also doesn't want to switch between outside and inside air, the controller goes a little crazy when I select that. Don't the unit got to be programed by the dealer? I think I read that somewhere.
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08-25-2010, 03:12 AM
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Hummer Veteran
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Join Date: Nov 2008
Posts: 143
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Re: H2 160K Overhaul
Test drive didn't go that good.

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08-25-2010, 03:08 PM
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Hummer Professional
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Join Date: Nov 2008
Posts: 261
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Re: H2 160K Overhaul
Leaking cooler? Did you have it apart, or is it a new problem?
__________________
2005 H2 SUV - Stealth Gray with Ebony interior - Third row - Exterior tire carrier -
Mirror caps - black bedliner
Roof rack rails - black bedliner
Wheels - Black bedliner on stock wheels
Gas cap lid - still chrome but will soon be black bedliner
Tail light guards - still chrome but will be black bedliner
Grill - Still chrome but will be black bedliner
Hmmmm, is there a pattern developing here?
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08-25-2010, 03:23 PM
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Hummer Veteran
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Join Date: Apr 2010
Location: London England UK
Posts: 100
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Re: H2 160K Overhaul
I love threads like this. Keep the pics coming. Regarding some of those surface rust issues. Do you live in a very humid part of the states??.Ive never seen surface rust like that on interior componants.
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08-26-2010, 02:11 AM
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Hummer Authority
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Join Date: Jan 2008
Location: Gaithersburg, MD
Posts: 1,763
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Re: H2 160K Overhaul
Dude...I'm all about DIY, but, man you are out of control. This is an awesome thread. You're the MAN! 
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08-26-2010, 06:18 PM
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Hummer Veteran
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Join Date: Nov 2008
Posts: 143
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Re: H2 160K Overhaul
All and all, every thing works just fine if not better. The PS cooler leek is a new thing but a easy fix, got a new cooler with lines on eBay for $40  . The truck also is pulling a P0135 even thou all O2 sensors are new-ish, I'll give it couple of days maybe it clears it self. I still have to do the injectors only 7 came in still waiting for one.
On to the interior!!!! 
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08-26-2010, 06:33 PM
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Hummer Veteran
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Join Date: Nov 2008
Posts: 143
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Re: H2 160K Overhaul
Quote:
Originally Posted by BLUETHUNDER
I love threads like this. Keep the pics coming. Regarding some of those surface rust issues. Do you live in a very humid part of the states??.Ive never seen surface rust like that on interior componants.
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I think NJ is the most humid of them all and we just moved away from the coast line.
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08-26-2010, 10:13 PM
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Hummer Veteran
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Join Date: Nov 2008
Posts: 143
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Re: H2 160K Overhaul
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08-26-2010, 10:16 PM
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Hummer Authority
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Join Date: Jan 2008
Location: Gaithersburg, MD
Posts: 1,763
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Re: H2 160K Overhaul
Can you post a pic of what the back of one of the door panels looks like. I'm getting ready to pull mine off to have 'em Line-Xed and I was wondering how the 'leather' sections (top and arm rest) were attached to the plastic...easily removable? Not removable?
Thanks in advance!
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08-28-2010, 08:27 PM
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Hummer Veteran
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Join Date: Nov 2008
Posts: 143
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Re: H2 160K Overhaul
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08-29-2010, 02:58 AM
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Hummer Authority
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Join Date: Jan 2008
Location: Gaithersburg, MD
Posts: 1,763
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Re: H2 160K Overhaul
Quote:
Originally Posted by jarek m
Steering wheel buttons replacement.
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Your the man if you were able to replace those without disassembling the new switches. I've replaced all four buttons...I had to take apart each one in order to get them installed. I just didn't have enough slack in the cable to install as your illustrations demonstrate.
Keeping all the lights working in this truck is definitely a challenge.
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