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Go Back   Hummer Forums by Elcova > Hummer H2 Discussion Forums > Technical Discussion and Customizing your H2

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  #1  
Old 07-05-2012, 03:35 AM
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Default Re: Corvette servo install

Step 4: Pull the servo assembly out. There is a spring on the back side that will likely fall out:



That spring was resting on the protrusion seen here. Make sure you put it back on before sliding the new servo back in:

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Old 07-05-2012, 03:36 AM
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Default Re: Corvette servo install

Step 5: Remove the clip, washer, and spring from the 2nd apply piston. Simply push down on the washer and spring and pop the clip out:





Then simply slide the shaft out:

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Old 07-05-2012, 03:37 AM
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Default Re: Corvette servo install

Step 6: Disassemble the 2nd apply piston assembly. Start by compressing the cover (I used a c-clamp):



Once compressed, remove the circlip and uncompress the cover:



Take the spring out of the existing servo housing and move it over to the new one:

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Old 07-05-2012, 03:38 AM
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Default Re: Corvette servo install

Step 7: Reassemble the servo. Start by compressing the housing cover again and reinstalling the existing circlip.



Unfortunately, I was only born with 2 hands, so I had to get some help:



Next reinstall the shaft:



And then slide the new housing over the piston. Make sure the seal is lubricated and fully seated:



Next install the new red seal on the piston and reinstall the spring, washer, and clip to hold it all together:

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Old 07-05-2012, 03:39 AM
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Default Re: Corvette servo install

Step 8: Reinsert the servo assembly into the transmission – make sure that spring that fell out in the beginning is in:



Step 9: : Reinstall the 4th apply piston:



Install the new blue seal on the cover and push the cover in place. Again compress the cover and reinstall the original clip. I need an extra hand to do this. I also had to reseat the assembly a couple of times to get it to fully seat.



Don’t forget to reinstall the heat shield after you check for leaks and proper operation.
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Old 07-05-2012, 03:41 AM
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Default Re: Corvette servo install

First impressions are a much longer, smoother shift between 1 and 2. I'll reassess after the 12 mile drive to work tomorrow.
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Old 07-05-2012, 04:15 AM
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Default Re: Corvette servo install

These guys have some pretty good **** for our trannies...few other things you can do w/ out yanking it out for 2-3 & OD. Plus 4l80 conversion kits if you realy want to say screw it.

http://www.transmissioncenter.net/4l60e.htm
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Old 09-21-2012, 08:49 PM
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Default Re: Corvette servo install

Quote:
Originally Posted by Egan
First impressions are a much longer, smoother shift between 1 and 2. I'll reassess after the 12 mile drive to work tomorrow.
What's your long term impressions?
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