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Go Back   Hummer Forums by Elcova > Hummer H2 Discussion Forums > Technical Discussion and Customizing your H2
Reload this Page Klaus - need your help!

 
 
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Old 04-02-2004, 11:01 PM
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Klaus Klaus is offline
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<!DOCTYPE HTML PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN">

<HTML><HEAD><TITLE>Service Information</TITLE>
<META http-equiv=Content-Type content="text/html; charset=windows-1252">
<META content="Microsoft FrontPage 5.0" name=GENERATOR></HEAD>
<BODY bgColor=#ffffff>
<FORM name=topNavForm action=/servlets/CellHandler>
<TABLE width="100%" align=center>
<TBODY>
<TR>
<TD width="25%" slign="LEFT"></TD>
<TD align=middle width="50%">Document ID# 796508
2003 HUMMER
H2 </TD>
<TD align=right width="25%"></TD></TR></TBODY></TABLE>
<HR>
</FORM>
<H1>Rattle, Clunk, or Shudder Noise from the Power Steering System</H1>
<TABLE width="100%" border=1>
<TBODY>
<TR>
<TH vAlign=bottom align=middle>


Step</P>


</P></TH>
<TH vAlign=bottom align=middle>


Action</P></TH>
<TH vAlign=bottom align=middle>


Yes</P></TH>
<TH vAlign=bottom align=middle>


No</P></TH></TR>
<TR>
<TD vAlign=center align=middle><A name=S01>


1</P></A></TD>
<TD vAlign=top align=left>


Did you review the Power Steering System General Description and
perform the necessary inspections?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step2
</P></TD>
<TD vAlign=bottom align=middle>


Go to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=55202&amp;RefDoc=796508">Sympto ms
- Power Steering System</A> </P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S02>


2</P></A></TD>
<TD vAlign=top align=left>


Verify that a rattle, clunk or shudder noise is present.</P>


Is a rattle, clunk or shudder noise present?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step3
</P></TD>
<TD vAlign=bottom align=middle>


System OK</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S03>


3</P></A></TD>
<TD vAlign=top align=left>


Inspect the power steering hoses for proper routing and clearance.</P>


Is the routing or clearance of the power steering hoses
incorrect?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step11
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step4
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S04>


4</P></A></TD>
<TD vAlign=top align=left>


Inspect the engine drive belt for cracking or excessive wear. Refer to
<A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=44132&amp;RefDoc=796508">Drive
Belt Replacement - Accessory</A> in Engine Mechanical.</P>


Is the drive belt cracked or excessively worn?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step12
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step5
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S05>


5</P></A></TD>
<TD vAlign=top align=left>


Inspect the power steering pump pulley for damage.</P>


Is the power steering pump pulley damaged?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step13
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step6
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S06>


6</P></A></TD>
<TD vAlign=top align=left>


Inspect the power steering pump and the power steering mounting
bracket/brace for the proper installation. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=54974&amp;RefDoc=796508">Power
Steering Pump Replacement</A> .</P>


Is the power steering pump installation incorrect?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step14
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step7
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S07>


7</P></A></TD>
<TD vAlign=top align=left>


Inspect the power steering gear for the proper installation. Refer to
<A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=54964&amp;RefDoc=796508">Power
Steering Gear Replacement</A> .</P>


Is the power steering gear installation incorrect?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step15
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step8
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S08>


8</P></A></TD>
<TD vAlign=top align=left>


Inspect the steering linkage. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=58420&amp;RefDoc=796508">Steeri ng
Linkage Inspection</A> in Steering Linkage.</P>


Is the steering linkage worn?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step17
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step9
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S09>


9</P></A></TD>
<TD vAlign=top align=left>


Inspect the suspension.</P>


Is the suspension worn?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step17
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step10
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S10>


10</P></A></TD>
<TD vAlign=top align=left>


Inspect the intermediate shaft.</P>


Is the intermediate shaft worn?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step18
</P></TD>
<TD vAlign=bottom align=middle>


Go to Step3
</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S11>


11</P></A></TD>
<TD vAlign=top align=left>


Adjust or replace the hoses. Refer to the appropriate procedure(s):</P>
<UL type=BULLET>
<LI><A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=55148&amp;RefDoc=796508">Power
Steering Cooler Replacement</A>
<LI><A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=62582&amp;RefDoc=796508">Power
Steering Gear Inlet Hose Replacement</A>
<LI><A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=55172&amp;RefDoc=796508">Power
Brake Booster Inlet Hose Replacement</A>
<LI><A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=55173&amp;RefDoc=796508">Power
Brake Booster Outlet Hose Replacement</A> </LI>[/list]

Did you complete the repair?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step19
</P></TD>
<TD vAlign=bottom align=middle>


--</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S12>


12</P></A></TD>
<TD vAlign=top align=left>


Replace the engine drive belt. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=44132&amp;RefDoc=796508">Drive
Belt Replacement - Accessory</A> in Engine Mechanical.</P>


Did you complete the repair?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step19
</P></TD>
<TD vAlign=bottom align=middle>


--</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S13>


13</P></A></TD>
<TD vAlign=top align=left>


Replace the power steering pump pulley. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=55073&amp;RefDoc=796508">Power
Steering Pulley Replacement</A> .</P>


Did you complete the repair?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step19
</P></TD>
<TD vAlign=bottom align=middle>


--</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S14>


14</P></A></TD>
<TD vAlign=top align=left>


Install the power steering pump correctly. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=54974&amp;RefDoc=796508">Power
Steering Pump Replacement</A> .</P>


Did you complete the repair?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step19
</P></TD>
<TD vAlign=bottom align=middle>


--</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S15>


15</P></A></TD>
<TD vAlign=top align=left>


Install the power steering gear correctly. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=54964&amp;RefDoc=796508">Power
Steering Gear Replacement</A> .</P>


Did you complete the repair?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step19
</P></TD>
<TD vAlign=bottom align=middle>


--</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S16>


16</P></A></TD>
<TD vAlign=top align=left>


Replace the worn steering linkage. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=58420&amp;RefDoc=796508">Steeri ng
Linkage Inspection</A> in Steering Linkage.</P>


Did you complete the repair?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step19
</P></TD>
<TD vAlign=bottom align=middle>


--</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S17>


17</P></A></TD>
<TD vAlign=top align=left>


Replace the worn suspension components. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=59170&amp;RefDoc=796508">Diagno stic
Starting Point - Suspension General Diagnosis</A> in Suspension General
Diagnosis.</P>


Did you complete the repair?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step19
</P></TD>
<TD vAlign=bottom align=middle>


--</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S18>


18</P></A></TD>
<TD vAlign=top align=left>


Replace the intermediate shaft. Refer to <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=59019&amp;RefDoc=796508">Interm ediate
Steering Shaft Replacement - Upper</A> or <A
href="http://127.0.0.1:9001/servlets/CellHandler?CellId=59020&amp;RefDoc=796508">Interm ediate
Steering Shaft Replacement - Lower</A> in Steering Wheel and Column.</P>


Did you complete the repair?</P></TD>
<TD vAlign=bottom align=middle>


Go to Step19
</P></TD>
<TD vAlign=bottom align=middle>


--</P></TD></TR>
<TR>
<TD vAlign=center align=middle><A name=S19>


19</P></A></TD>
<TD vAlign=top align=left>


Operate the system in order to verify the repair.</P>


Did you correct the condition?</P></TD>
<TD vAlign=bottom align=middle>


System OK</P></TD>
<TD vAlign=bottom align=middle>


Go to Step3
</P></TD></TR></TBODY></TABLE>
<FORM name=bottomNavForm>
<HR>

<TABLE width="100%" align=center>
<TBODY>
<TR>
<TD width="25%" slign="LEFT"></TD>
<TD align=middle width="50%">Document ID# 796508
2003 HUMMER
H2 </TD>
<TD align=right width="25%"></TD></TR></TBODY></TABLE></FORM></BODY></HTML>
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